[1] Ma Hanwu, Zhang Dengfan, Yang Xiang, et al. Cellular manufacturing layout on adding/removing machines [J]. Journal of Southeast University (English Edition), 2010, 26 (3): 484-488. [doi:10.3969/j.issn.1003-7985.2010.03.023]

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Cellular manufacturing layout on adding/removing machines()

可添/删机器的单元制造布局

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Journal of Southeast University (English Edition)[ISSN:1003-7985/CN:32-1325/N]

Volumn:

26

Issue:

2010 3

Page:

484-488

Research Field:

Economy and Management

Publishing date:

2010-09-30

Info

Title:

Cellular manufacturing layout on adding/removing machines

可添/删机器的单元制造布局

Author(s):

Ma Hanwu^{1, 2}, Zhang Dengfan², Yang Xiang²

¹ Institute of Systems Engineering, Southeast University, Nanjing 211189, China
² School of Business Administration, Jiangsu University, Zhenjiang 212013, China

马汉武^{1, 2}, 张登凡², 杨相²

¹东南大学系统工程研究所, 南京 211189; ² 江苏大学工商管理学院, 镇江 212013

Keywords:

cell layout;  adding/removing machine;  genetic algorithm

单元布局;  机器添/删;  遗传算法

PACS:

F123

DOI:

10.3969/j.issn.1003-7985.2010.03.023

Abstract:

In order to rapidly respond to the complex and mutational market, a new facility layout plan based on cellular manufacturing is proposed, which gives consideration to high efficiency and flexibility. The plan designs two phases of integrated cell layout, i.e., cell construction and cell system layout, on the condition of adding/removing machines. First, in view of the costs of logics and machine-relocation, the cell construction based on the alternative processing routes and intra-cell layout are integrated as a whole, which achieves cell formation, process planning and the intra-cell layout in a single step. Secondly, an approach of a continuous optimized multi-line layout for solving the cell system layout problem is proposed, which eliminates the coupling relationship from the machine-relocation and realizes an integrated design of the two phases of the cell layout. An application based on real factory data is optimally solved by the Matlab 7.0 software to validate and verify the models.

为快速响应复杂、突变的市场, 满足高效率和高柔性要求, 在允许机器数量发生变化的条件下, 从单元构建和单元系统布局进行集成设计与优化的高度提出了一种基于单元制造的可添/删机器的设施布局方法。首先, 从物流成本和设备拆装成本的角度集成设计基于多工艺路线的单元构建与单元内设备布局, 实现产品最优工艺路线、制造单元分组以及各单元内设备布局位置三者的同步输出;然后, 采用连续优化的多行布局方法建立单元系统布局模型, 避免设备重置带来的耦合关系, 实现单元布局的集成性。利用Matlab 7.0, 结合实例进行验证, 证明了该设备布局方法的可行性和有效性.

References:

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[2] Safaei N, Tavakkoli-Moghaddam R. Integrated multi-period cell formation and subcontracting production planning in dynamic cellular manufacturing systems [J]. Intl J Production Economics, 2009, 120(2): 301-314.
[3] Wang T Y, Wu K B, Liu Y W. A simulated annealing algorithm for facility layout problems under variable demand in cellular manufacturing systems [J]. Computers in Industry, 2001, 46(2): 181-188.
[4] Suer G A, Saiz M, Gonzalez W. Evaluation of manufacturing cell loading rules for independent cells [J]. International Journal of Production Research, 1999, 37(15): 3445-3468.
[5] Wang Dingyi, Wang Liya. The facility layout study based on cellular manufacturing [J]. Industrial Engineering and Management, 2006, 2(1): 10-13.(in Chinese)
[6] Zheng Yubin, Han Feng. Based on genetic algorithm reconfigurable manufacturing unit on the layout [J]. Machinery Design and Manufacture, 2009, 9(9): 193-194.(in Chinese)
[7] Wu Chang. Adding/removing machines based dynamic layout optimization [D]. Shanghai: School of Mechanical Engineering of Shanghai Jiao Tong University, 2008.(in Chinese)
[8] Satoglu S I, Suresh N C. A goal-programming approach for design of hybrid cellular manufacturing systems in dual resource constrained environments [J]. Computers & Industrial Engineering, 2009, 56(2): 560-575.
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Memo

Memo:

Biography: Ma Hanwu(1964—), male, professor, mahanwu@126.com.
Citation: Ma Hanwu, Zhang Dengfan, Yang Xiang.Cellular manufacturing layout on adding/removing machines[J].Journal of Southeast University(English Edition), 2010, 26(3):484-488.

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